NJP-1200c Automatic Capsule Filling Machine

• Customization: Available
• After-sales Service: Online Support,video Technical Support
• Certification: GMP
• Model NO.: NJP-1200C
• Condition: New
• Customized: Non-Customized
• Fill Range: 72000PCS Per Hour
• Machine Type: Capsule Filling Machine
• Voltage: 220V
• Warranty: 1 Year
• Total Power: 5.5kw
• Segment Bores: 9 Holes
• Transport Package: Standard Wooden Case
• Specification: 1090× 905× 2070mm
• Trademark: Sinoped
• Origin: China

Product Description

NJP-1200C Automatic Capsule Filling Machine

 

                                                                       New powder hopper

The new hopper adopts butterfly valve-type powder feeding, and is very suitable for drug powder with poor liquidity, including Chinese herbal medicine and Chinese patent drug, due to that its vibration unit equipped will force the powder to run down, which has solved problem of failing to feed in powder that often happens in the traditional screw feeding device because of the poor liquidity of powder.
                                 Capsule hopper                                                       Integrated powder aspirator
 

The new designed frame of capsule separation station uses transmission of guide rail, enjoying higher precision and longer service life. Its closed design can prevent the defective capsule and dust from entering, ensuring a rapid and orderly capsule separation, as well as accurate capsule orienting.
When the abnormal capsules are failed to be separated properly, powder entering the lower holes of filling station will be absorbed into powder aspirator by recycling device, completely stopping the powder from scattering onto the platform, avoiding drug powder wasting and losing.

                                                                                      New turntable

 

The skeleton of ten-position turntable is machined integrally, having advantages of compact structure, no splicing gap, good sealing and easy to maintain. The upper and lower dies move independently, where the lower unit stretches and shrinks horizontally, while the upper unit runs up and down vertically. Double lip wiper dust seal preventing oil and dust is used on the shaft of fixed bracket of the upper and lower unit. It can provide a fully enclosed turntable with benefits of noise less, little in size and load and high precision, ensuring advantages of maintenance-free, lubrication charging-free, and no powder leakage for the inside part. (Patent code: ZL 2015 2 1021530.0)
                                      Drug filling unit                                                              Base of filling station

 

Modularization design and positioning by pins for clamper of filling allow adjusting the filling dosage without need to stop the machine. The filling pipe of different size can be changed conveniently and rapidly. (Paten code.: ZL 2015 2 1021519.4)
The base of filling station is designed with negative pressure room, which is connected to the powder recycler. During the operation, any powder entering into the base will be inhaled into the powder recycler device by the negative pressure. The powder recycled will be used again after being filtered, preventing drug powder wasting and losing.

                           Capsule locking machine                                                 Die hole cleaning device

 

The slot type capsule locking plate is adjustable with high flexibility, it can slightly adjust at any time the misplacement in capsule locking, without need to adjust the pull rod of the station.
Use purified compressed air and intermittent gas shock technology to solve the issue that sticky powder with strong hygroscopicity will often stick onto the upper and lower die holes during production, which will cause the failure of proper separation of capsule. This will improve effectively the loading rate of capsule.

Powder recycler
 

         
Negative pressure technology and sole distribution system for powder will collect separately any powder entering into the base and the powder recycler device, ensuring that the powder will not be contaminated by wasted capsules. The powder recycled will be used again after being filtered without needing of sterilization.
NJP-1200C Automatic Capsule Filling Machine
Main technical Specifications
 

Model	NJP-1200C
Filling capacity	72000pcs per hour
Weight	1000Kg
Dimension	1090×905×2070mm
Power supply	380/220V   50Hz
Total power	5.5KW
Segment bores	9 holes
Vacuum	40m^3/h-0.04-0.08Mpa
Dust collector	24.5Kpa  210m^3/h
Air compression	Air consumption 5m^3/h  Pressure 5-7Kg
Water source	500L/h  0.1-0.2Mpa
Operating noise	<75DB(A)
Filling percentage	Empty capsule 99.9%   filled capsule 99.8%
Capsule size	00,0,1,2,3,4,5#
Filling accuracy	Western medicine ±3%  Chinese medicine ±4%
Suitable for	Powder, Granule, Pellet, Tablet.

List of main electrical accessories of NJP-1200C

Item	Specification	Qty.	Brand
Touch screen	6AV6/648-0CC11-3AX0	1	GERMANY
PLC	S7-200 CPUST20	1	GERMANY
AC contactor	3TS32 10-OXMO	2	GERMANY
Inverter speed controller	ATV320U15N4C	1	FRANCE
Thermal relay	3US5040-1G	2	GERMANY
Button	(2)ZB2-BZ101C/ZB2-BS54C ZB2-BA5C	3	FRANCE
Transfer switch	LM30-40/300010	1	GAOQIAO
Air Switch	5SN6325-7CN 5SN6110-7CN	2	GERMANY
LED Alerter	AL50E-RGM-2321	1	GAOQIAO
Power Switch	LRS-100-24	1	MEANWELL
Relay	RXM2LB2BD	6	FRANCE
Protection relay	XJ3-G	1	CHINT
Main motor	MTD37-Y1.5	1	OMT
Cam indexing box	RU-100DS-10  RU-100DS-6	2	DAOJIN
Vacuum pump (water)	SK-0.5A	1	YULONG
Dust Cleaner	XLJ-220	1	TIANHONG
Linear bearing	LM10UU	80	SAMICK
Linear bearing	LM12UU	8	SAMICK
Linear bearing	LM20UU	8	SAMICK
Needle roller bearing	CF12B	5	IKO

Quality guarantee of our products
1. The overall product has strictly followed our company's quality standard, as well as met the requirements of Pharmaceutical Automatic Capsule Filling Machine JB20025-2004.
2. The machine has passed the inspection of Zhejiang Packaging Machinery Product Quality Inspection Center, meeting all the requirements for passing the inspection.
3. Strictly follows the IS09001 International Quality Certification System, meeting the requirements of GMP certification.
4. The machine is produced by our company, passes the acceptance check of FAT, and completely meets the standards of user requirement specification (URS of NJP-1200C automatic capsule filling machine).
Advantages of the NJP-1200C automatic capsule filling machine
The NJP-1200C automatic capsule filling machine produced by our company is the innovative product of the third generation. It not only covers all the functions and effects of the domestic capsule filling machine of the same model, but also has six pieces of innovation, two of which has been issued the utility model patent certificate by the national intellectual property administration, PRC at May 11, 2016. The innovative NJP-1200C automatic capsule filling machine has advantages of higher production efficiency and longer service life, and has been well received by customers at home and abroad.
Innovations and features
A. In order to improve the quality and production efficiency of this model, we have made significant improvement on the original 1200C automatic capsule filling machine. The overall machine size has been enlarged, where the main machine dimension is changed to1100×910×2100mm mm.
B. For ensuring the device quality and production effects: we have selected bigger high precision dividing box, which is better than 1200C automatic capsule filling machine of the same model produced by other companies in domestic industry, who usually use the configuration of 83DS and 83DS cam dividing box, and whose disadvantage is that the filling speed is limited at about 900pcs capsule per minutes in proper working condition. Forcibly increasing the filling speed to about 1000pcs capsule per minutes and continuing the working condition for these machines may cause breaking of the input and output shafts and the subsequent operation stopping. Unlike other companies, we use cam dividing configuration of 100DS, and we are the first one in domestic market to use the 100DS. Although the production cost increases, we have significantly enhanced the device's production efficiency and service life. Its filling speed has been raised up to about 1100pcs capsule per minutes. Due to these advantages, it has been widely received by customers at home and abroad. (Attached figure 1 and 2)
NJP-1200C