Njp-800c Automatic Capsule Filling Machine

• Customization: Available
• After-sales Service: Online Support,video Technical Support
• Certification: GMP
• Model NO.: NJP-800C
• Condition: New
• Customized: Non-Customized
• Fill Range: 48000PCS Per Hour
• Machine Type: Capsule Filling Machine
• Voltage: 220V
• Warranty: 1 Year
• Total Power: 5.7kw
• Weight: 900kg
• Transport Package: Standard Wooden Case
• Specification: 1060× 860× 2030mm
• Trademark: Sinoped
• Origin: China

Product Description

NJP-800C automatic capsule filling machine

 

                                                                       New powder hopper

The new hopper adopts butterfly valve-type powder feeding, and is very suitable for drug powder with poor liquidity, including Chinese herbal medicine and Chinese patent drug, due to that its vibration unit equipped will force the powder to run down, which has solved problem of failing to feed in powder that often happens in the traditional screw feeding device because of the poor liquidity of powder.
                                 Capsule hopper                                                       Integrated powder aspirator
 

The new designed frame of capsule separation station uses transmission of guide rail, enjoying higher precision and longer service life. Its closed design can prevent the defective capsule and dust from entering, ensuring a rapid and orderly capsule separation, as well as accurate capsule orienting.
When the abnormal capsules are failed to be separated properly, powder entering the lower holes of filling station will be absorbed into powder aspirator by recycling device, completely stopping the powder from scattering onto the platform, avoiding drug powder wasting and losing.

                                                                                      New turntable
 

The skeleton of ten-position turntable is machined integrally, having advantages of compact structure, no splicing gap, good sealing and easy to maintain. The upper and lower dies move independently, where the lower unit stretches and shrinks horizontally, while the upper unit runs up and down vertically. Double lip wiper dust seal preventing oil and dust is used on the shaft of fixed bracket of the upper and lower unit. It can provide a fully enclosed turntable with benefits of noise less, little in size and load and high precision, ensuring advantages of maintenance-free, lubrication charging-free, and no powder leakage for the inside part. (Patent code: ZL 2015 2 1021530.0)
                                      Drug filling unit                                                              Base of filling station
 

Modularization design and positioning by pins for clamper of filling allow adjusting the filling dosage without need to stop the machine. The filling pipe of different size can be changed conveniently and rapidly. (Paten code.: ZL 2015 2 1021519.4)
The base of filling station is designed with negative pressure room, which is connected to the powder recycler. During the operation, any powder entering into the base will be inhaled into the powder recycler device by the negative pressure. The powder recycled will be used again after being filtered, preventing drug powder wasting and losing.

                           Capsule locking machine                                                 Die hole cleaning device
 

The slot type capsule locking plate is adjustable with high flexibility, it can slightly adjust at any time the misplacement in capsule locking, without need to adjust the pull rod of the station.
Use purified compressed air and intermittent gas shock technology to solve the issue that sticky powder with strong hygroscopicity will often stick onto the upper and lower die holes during production, which will cause the failure of proper separation of capsule. This will improve effectively the loading rate of capsule.

Powder recycler
 

         
Negative pressure technology and sole distribution system for powder will collect separately any powder entering into the base and the powder recycler device, ensuring that the powder will not be contaminated by wasted capsules. The powder recycled will be used again after being filtered without needing of sterilization.

NJP-800C Automatic Capsule Falling Machine
Main technical Specifications

 

Model	NJP-800C
Filling capacity	48000pcs per hour
Weight	900Kg
Dimension	1060×860×2030mm
Power supply	380/220V   50Hz
Total power	5.7KW
Segment bores	6 holes
Vacuum	40m^3/h-0.04-0.08Mpa
Dust collector	24.5Kpa  210m^3/h
Air compression	Air consumption 5m^3/h  Pressure 5-7Kg
Water source	500L/h  0.1-0.2Mpa
Operating noise	<75DB(A)
Filling percentage	Empty capsule 99.9%   filled capsule 99.8%
Capsule size	00,0,1,2,3,4,5#
Filling accuracy	Western medicine ±3%  Chinese medicine ±4%
Suitable for	Powder, Granule, Pellet, Tablet.

List of main electrical accessories of NJP-800C
 

Item	Specification	Qty.	Brand
Touch screen	6AV6/648-0CC11-3AX0	1	GERMANY
PLC	S7-200 CPUST20	1	GERMANY
AC contactor	3TS32 10-OXMO	2	GERMANY
Inverter speed controller	ATV320U15N4C	1	FRANCE
Thermal relay	3US5040-1G	2	GERMANY
Button	(2)ZB2-BZ101C/ZB2-BS54C ZB2-BA5C	3	FRANCE
Transfer switch	LM30-40/300010	1	GAOQIAO
Air Switch	5SN6325-7CN 5SN6110-7CN	2	GERMANY
LED Alerter	AL50E-RGM-2321	1	GAOQIAO
Power Switch	LRS-100-24	1	MEANWELL
Relay	RXM2LB2BD	6	FRANCE
Protection relay	XJ3-G	1	CHINT
Main motor	MTD37-Y1.5	1	OMT
Cam indexing box	RU-83DS-10  RU-83DS-6	2	DAOJIN
Vacuum pump (water)	SK-0.3A	1	YULONG
Dust Cleaner	XLJ-220	1	TIANHONG
Linear bearing	LM10UU	80	SAMICK
Linear bearing	LM12UU	8	SAMICK
Linear bearing	LM20UU	8	SAMICK
Needle roller bearing	CF12B	5	IKO

Quality guarantee of our products

1. The overall product has strictly followed our company's quality standard, as well as met the requirements of Pharmaceutical Automatic Capsule Filling Machine JB20025-2004.
2. The machine has passed the inspection of Zhejiang Packaging Machinery Product Quality Inspection Center, meeting all the requirements for passing the inspection.
3. Strictly follows the IS09001 International Quality Certification System, meeting the requirements of GMP certification.
4. The machine is produced by our company, passes the acceptance check of FAT, and completely meets the standards of user requirement specification (URS of NJP-800C automatic capsule filling machine).

NJP-800C Fully Automatic Capsule Filling Machine
The NJP-800 capsule filling machine manufactured by our company has been improved and innovated for several years. Now the third generation of 800 fully automatic capsule filling machine has advanced technology and excellent configuration. It not only has all kinds of performance and technical standards of the same type 800 in China. At the same time, three new technologies have been innovated, including two patents for the use of new models issued by the State Intellectual Property Office on May 11, 2016. Through the testing of Zhejiang Packaging Machinery Product Quality Inspection Center, the product performance and quality reached the most advanced level in China.

Characteristics and Innovation
1. Innovation of turntable mechanism: Patent No. ZL 2015 2 1021530.0 issued by the State Intellectual Property Office on May 11, 2016 (changing the problems of complex structure, poor sealing performance and dust easily entering the turntable of general filling machine). Innovation of turntable mechanism: good stability, regardless of filling speed. How fast, how long the operation time, no dust into the turntable, quick and convenient assembly and disassembly of the mould (15 minutes) to reduce labor intensity, on the original basis to improve the efficacy of three times. The installation of the mould is accurate, the concentricity of the upper and lower die holes is good, there is no deviation, and the capsule has no edge insertion effect.
2. The filling mechanism has been innovated. On May 11, 2016, the State Intellectual Property Office issued a patent certificate for the use of the new type (patent number: ZL 2015 2 1021519.4). The advantages of the new filling mechanism are: easy installation, disassembly and cleaning, and effective improvement of work efficiency. The gap between the metering plate and the copper gasket can be adjusted conveniently and quickly, which reduces powder leakage and improves the loading accuracy. A new type of tug was used, and an automatic powder recovery structure was installed. The powder leaked from the production filling process was automatically recovered, which increased the economic benefit.
3. The separation device of powder and waste capsule was innovated: effective recovery of lost powder. The recovered powder can be filled and used directly, which reduces waste and increases economic benefits.
5. Equipped with point control system, it is easy to assemble, disassemble and clean moulds, safe and convenient.
4. Automatic control of capsule closing and opening is safe and convenient.
Quick.
6. Equipped with an automatic cleaning die system, the upper and lower die holes are automatically cleaned when the upper and lower die is running to the tenth working station. After cleaning, there is no dust in the upper and lower die holes. Effectively improve the seeding effect.
7. Equipped with gate control and mechanical failure safety system, automatic alarm and automatic shutdown.
8. Automatic alarm and shutdown when the hopper is short of powder.
9. Man-machine interface functions are complete, and counting functions can be displayed automatically when production is running. For example, if your hospital needs printers (date of production, batch number of production, quantity of production, etc.)
 

  NJP-800C