Product performance overview:
NY-100 hard capsule filling machine is a device designed and produced by our company. It can be filled in a hard capsule (solution, suspension, microemulsion). The ceramic pump is used to add liquid, and the servo motor controls the loading system to ensure the difference in loading, accurate measurement, fiber inspection, lack of glue, and automatic kicking. This machine adopts the stepless frequency converter, which is convenient and intuitive to operate. As a new and convenient mode of administration and filling concept in the new century, this machine is the latest filling equipment for developing high-end products in the pharmaceutical, health care and other industries. 1. The equipment adopts man-machine interface control system, which automatically lacks capsules and lacks material alarm. 2. The capsule feeding machine has a vacuum positioning and separating mechanism, so that the probability of the capsule is over 99%. The fiber is automatically detected, and the capsule is missing in the upper and lower mold holes. 3. High-precision ceramic pump and servo motor dosing system are adopted to control the difference of the loading amount to about ±2%, and the dosage is accurate.New closed turntable
New closed turntable
The ten-station turntable adopts integrated processing, compact structure, no joint gap, good sealing, easy disassembly and assembly, easy maintenance, upper and lower modules move separately (lower mold stretches horizontally, upper mold moves longitudinally), the upper and lower module fixed bracket shaft seal adopts oil-proof and dust-proof double-lip bone dustproof ring, which can be repaired and maintenance-free within three years, without any dry sound, small size, small load, and high-precision fully enclosed turntable. [Patent No.: 2015 2 1021530.0]. The general working principle of each station: the first station capsule separation, the second station: upper and lower capsule mold separation, the third station photoelectric detection capsule separation or normal, the fourth station: filling liquid, the fifth station: adding smaller capsules (mixed filling). The sixth station: capsules that are not separated normally and damaged capsules are removed. The seventh station: vacant. The eighth station: lock capsules. The ninth station: finished capsule output (connected to the capsule sealing machine). The tenth station: upper and lower mold reset.
The filling mechanism uses a high-precision ceramic pump and a servo motor metering system to control the difference in the amount of liquid in the capsule to about ±2%, and the metering is accurate.
The new capsule rack adopts a rail-type transmission mechanism with high operating precision and long service life. The closed design prevents the entry of waste capsules and dust, ensuring that the capsules are quickly and neatly adjusted and accurately adjusted.
Fiber optic sensing can realize non-contact detection due to its fast response speed, high accuracy, high resolution and good reliability. The equipment can quickly detect whether the hollow capsules are separated normally during the production process. If the hollow capsules are not separated normally, the fiber optic detection system will send the collected data to the filling station and the kicking station. The equipment will run to the filling station. According to the data analysis of the fiber optic detection system, the filling station will stop adding liquid, and the equipment will run to the kicking station to remove the abnormal unseparated hollow capsules, ensuring the stability of the equipment during the production process.
Model No. |
NY-100 |
Outout |
6000pcs/hr |
Filling material |
Oily liquid, solution/suspension/microemulsion |
Die number |
2 |
Fillable capsule# |
00-4# |
Liquid loading accuracy |
±2% |
Dust collector |
Max Pressure 30Kpa,MaxNegative Pressure 24Kpa,180m3/h |
Vacuum |
-0.02v-0.06Mpa |
Environment |
Temperature20C,Humidity 40%-55% |
Operating noise |
<75DB(A) |
Power supply |
380V/220V50Hz |
Total power |
3.5KW |
Air compression |
Pressure 0.6-0.7Mpa |
Machine Weight |
600KG |
Overall dimensions |
700*800*1700mm |