Pharmaceutical Vial and Ampoule Filling and Sealing Machine for Sterile Medicine Production

Product Description

{SINOPED} Sterile Vial Bottle Powder Filling Production Line

Product Description

Liquid filling production line is a single-machine bottling production line that integrates bottle arrangement, filling, capping,aluminum foil sealing, self-adhesive and so on. It is highly efficient and highly automated in modern industry, and is suitable for filling and packaging of various liquid products.

The machine is a vertical drum structure, which uses a conveyor belt screw to feed bottles, a mechanical arm to clamp the bottles, flip and rotate continuously, and the bottle washing nozzle moves back and forth and tracks the movement. The bottles are alternately sprayed with water and air in an inverted state for cleaning, and ultrasonic washing function is adopted, which has a good washing effect. The machine consists of a base, a drum, a screw lifting mechanism, a transmission mechanism, a water pump, a filter, and other components. After the bottle is filled with water, it enters the water tank for ultrasonic washing for 1 minute. Then, it is transported by a screw to the lifting pulley. After lifting, it is clamped by a large drum mechanical arm and flipped 180 ºC by the mechanical arm until the bottle mouth is facing downwards. Water and gas alternate cleaning is carried out sequentially. After cleaning, the bottle is flipped over by a robotic arm and sent out to the sterilization oven through a synchronous belt.

Main Technical Parameters

Bottle specification	10-100ml
Production capacity	40-50 bottles/minute
Pure water consumption	≈ 0.6m3/h 0.15-0.18MPa
Compressed air	≈ 45m3/h 0.6-0.8MPa
Reference size(LXWXH)	2450×2250×1450mm
Weight	Around 2200kg

This machine is mainly used for drying, sterilization, and heat removal of small glass bottles such as ampoules, penicillin bottles, and oral liquid bottles in the pharmaceutical industry.
This machine automatically completes the entire production process from bottle feeding, preheating, drying and sterilization, cooling to bottle discharge. By adopting the principle of laminar flow and the high-speed sterilization process of hot air, the container can meet the national cleanliness level 3 standard (American industrial standard level 100) in a sealed tunnel. It is currently the most popular and effective drying and sterilization equipment internationally, with uniform heat distribution and good heat source removal effect.
This machine can be used alone or combined with the bottle washing machine in front and the filling and sealing machine in the back to form a linkage line.

Main Technical Parameters

Mesh belt width	620mm
Maximum temperature	350 ºC
Cleanliness	Grade 100
The oven consists of three parts	a. Preheating zone; b. High temperature drying area; c. Cooling zone.
Total electrical power	45KW
Heating power	36KW
Actual power consumption	22KW
Applicable range	1ml-50ml
Capacity	150-200 bottles/minute
Dimension	4800 * 1900 * 2450mm
Weight	3500KG

This machine is a special equipment developed by our company on the basis of absorbing foreign advanced technology, which is used for filling spray liquid. Suitable for filling and capping round and irregular bottles of various materials, as well as plastic bottles of various specifications. It has the advantages of accurate filling measurement, smooth capping, and simple operation. Being in a leading position domestically. Widely used in industries such as medicine and daily chemicals.

Other Products

Packaging & Shipping

To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.

Workshop Environment

Company Profile

SINOPED is a professional manufacturer and supplier machinery and equipment in China,We belong to SINOPED International Group.

We have a well-experienced team to manufacture machinery and equipments and a professional design institute.Due to our good credit and service,we have made great achievements in the past years.

We have established long-term business relations with many customers and some of our overseas customers have appointed us to be their purchase agency in China.

In SINOPED you can get your desired goods with the best prices and good quality. Welcome your inquiries from all over the world.

Exhibition

FAQ

Q1. Are you really a manufacturer? Where is your factory? How can I visit your factory?

Yes, we are a source manufacturer with headquarter located in Liaoning province China. Sinoped dates from 1947. We are Warmly Welcome You to Visit Our Factory if You Have a Travel Plan.

Q2. Why choose your company?
With more than 70 years of precipitation, Sinoped has experienced technology,production, quality inspection, sales and after-sales departments. Every client has his own service team in our company and according to the different needs of clients, we develop different programs to provide customers with the best quality equipment.
Moreover, we have exhibition halls and distributors in many overseas countries, which can ensure our service quality.

Q3. How can I trust you for the first-time business?
Please note our business license and certificates above. if you still worry about our company, we suggest using trade assurance service for all transactions to protect your money and ensure our service for you.

Q4. How about the after-sale service and guarantee period?
1.18-month warranty period for whole machine except for human factors etc. and 18 months' after-sale service starts from the date when you receive machine or 18 months when installation finished.
2.Consultation services for whole machine life, and 24 hours technical support by email or video on line.
3.English software, user manual and the installation & debugging by our experienced technicians.

Q5. If we have very special request on the production line, could you help me to do the design?
Customized design is provided.

Q6. How does the machine fit our voltage? How can I know your machine is designed for my product?
1. For each equipment, our sales team will confirm the voltage with the customer.If you need standard machines and samples, we can buy samples for your product testing in China, provided we have prototype machines.
2. If you need non-standard machine and special sample, please communicate with our team, then pay the deposit first, we will customize the machine according to the sample, after the production, we will provide you with detailed operation video and equipment photos.

Q7. How can you ensure the machine's quality after we put the order?
Before delivery, we will produce the equipment according to the agreed requirements, and after production, we will provide
detailed installation videos, operation videos, operating instructions, testing documents, certification documents, etc.
Alternatively, we can arrange a third-party inspector to perform FAT, and we also support SAT.

Customer Case