| Customization: | Available |
|---|---|
| After-sales Service: | Engineers Available to Service Machinery Overseas, Free Spare Parts, Online Support,video Technical Support |
| Certification: | CE, GMP, ISO |
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NYF-300 Liquid capsule filling and sealing line
Description:
NYF-300 automatic hard-capsule liquid filling machine and sealing linkage line equipment are the first in-line equipment of our company based on our own multi-year capsule filling technology, self-developed design and production of hard capsule filling liquid and sealing. And exclusive proprietary intellectual property rights and a number of technical invention patents, the device can complete the filling of hard capsules (solution, suspension, microemulsion or hot solution) and sealing the capsule cap joint to make the capsule The contents are sealed in the process of packaging, transportation and use, which improves the stability and safety of the product. It can provide new modes of administration, improve the drug delivery problems of many drugs, and fill the domestic and foreign pharmaceutical and health care. The blank of hard capsule filling liquid and sealing technology in the product industry is also the gospel of many pharmaceutical companies and health care products factories for the development of some (highly active drugs, poorly soluble drugs) preparation products.
Features:
1. The equipment adopts man-machine interface control system, which automatically lacks capsules and lacks material alarm.
2. The capsule feeding machine has a vacuum positioning and separating mechanism, so that the probability of the capsule is over 99%.
The fiber is automatically detected, and the capsule is missing in the upper and lower mold holes.
3. High-precision ceramic pump and servo motor dosing system are adopted to control the difference of the loading amount to about ±2%, and the dosage is accurate.
4. The sealing mechanism adopts the servo motor lifting device, which can be used to jog and fine-tune the rubber wheel to achieve the best effect of the sealing layer.
5. The sealing liquid tank is designed as a sealing structure, and is equipped with a heating and heat preservation system to ensure the viscosity of the glue liquid and effectively extend the glue liquid period.
6. The finished dry curing mold adopts hanging type and free rotation structure, which effectively improves the disassembly and unloading cleaning time.
Specification:
| Model | NYF-300 |
| Yield | 18,000 tablets / hour (If use 000# capsules, the capacity will be lower) |
| Sealable capsule filling | Solution, suspension, microemulsion |
| Mold hole number | 6 holes |
| Applicable capsule | 000-4# gelatin, plant capsule |
| Environmental requirements | Room temperature around 20C, humidity 40% -55% |
| voltage | Three-phase 380V/220V 50Hz |
| Total power | 9KW |
| Compressed air | 0.6Mpa |
| Total weight | 2300KG |
| Dimensions | 3800*900*1900MM (length × width × height) |
| High precision ceramic pump | Rotary type capsule-out | High precision fiber inspection system | |
| The liquid filling mechanism adopts a high-precision ceramic pump and a servo motor dosing system to control the difference in liquid material loading in the capsule to about ±2%. | The rotary-type capsule-out mechanism uses the mold turntable and the capsule-out turntable to perform synchronous work to ensure that the capsules in each set of die holes are evenly and orderly converted into the bag-out turntable. |
Due to the fast reaction speed, the fiber-optic sensing can realize non-contact detection with high precision, high resolution and good reliability. The device can quickly detect whether the hollow capsules are normally separated during the production process, such as non-normal unseparated hollow capsules, optical fibers. After the system detects the collected data to the filling station and the kicking station, the equipment runs to the filling station. According to the data analysis of the fiber inspection system, the filling station stops adding liquid, and the equipment runs to the kicking station. The abnormal unseparated hollow capsules are removed to ensure the stability of the equipment during the production process. |
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| Capsule introduction mechanism | Gel sealing system | Free hanging drying template | Capsule ejection device |
| Capsule introduction mechanism, with capsule automatic guiding, optical fiber detection in the capsule plate, capsule high and low position to control the speed synchronization function between the host and the auxiliary machine in real time. |
The lifting and sealing gel tray adopts the servo motor control system and the sealed storage glue to effectively prevent the glue from evaporating in the air. There is no heat preservation device inside, the temperature can be adjusted, and the glue can reach the optimal sealing state. The double rubber wheel is used. The secondary gluing technology improves the complete sealing effect at the seal. |
After the sealing is completed, the capsule is introduced into the drying mold. During the air drying and solidification process, the capsule in the free hanging dry mold hole is always in a face-up state to make a snake-shaped reciprocating motion. At the same time, it is easy to disassemble in terms of the need to change the mold specifications and cleaning. |
There are 12 equal-limit ring in the finished product discharge bin. When the dry mold moves to the limit ring, there is a free hanging type to become a fixed-clamp type, so that each unit dry mold rotates 360 degrees, and the finished product is exported to In the discharge bin, plus 6 blowing pipes to prevent the finished product from remaining in the mold. |
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