The vacuum homogenizing emulsification unit is composed of homogenizing pot (elevating pot cover, overturning pot body), water phase pot, oil phase pot, scraping wall mixing system, homogenizing emulsification system, vacuum system, heating temperature control system, hydraulic lifting system, electrical control system, etc. The pot body is made of high-quality stainless steel,welded with the national standard head, and has a three-layer cylinder structure.
Hygienic fine polishing inside and outside the cylinder, the whole emulsification process is carried out in a completely sealed state, effectively preventing dust and microbial pollution. Vacuum homogenization emulsification machine is a special equipment for producing medicinal ointment, high-grade cream, lotion and other products. The maximum production material viscosity can reach 100000cps, and the shearing fineness can reach 0.2-5 μ m.
1.Self developed homogenization technology, opposite double mixing, variable frequency stepless speed ;
2.The material contacting parts of the tank body are made of high-quality SUS316L stainless steel, and the mirror surface is polished according to GMP standards;
3.Adopt PLC intelligent control, which can customize management authority, audit tracking, remote control, data remote and other functions;
4.Water ring vacuum pump, anti suction pipeline design, vacuum degree can reach -0.093Mpa;
5.With heating and cooling functions, PID precise temperature control, no delay and no buffer;
6.National standard elliptical head production, three layer tank design;
7.Equipped with guide belt, heating and cooling are efficient, and the temperature is uniform.
(1) After the oil phase pot and the water phase pot are fed, start the oil phase and water phase stirring motors, and set the speed of the oil phase and water phase motors online;
(2) After setting the control temperature of the oil phase pot and the water phase pot, start the temperature control of the oil phase pot and the water phase pot;
(3) After the initial treatment of the raw materials in the oil phase pot and the water phase pot is completed, start the discharge pumps of the oil phase pot and the water phase pot to pump the primary treated materials into the emulsification pot;
(4) When the materials in the oil phase pot and water phase pot are completely pumped into the emulsification pot, the discharge pump stops running. Start the hydraulic motor,
vertically lower the main agitator and the homogeneous agitator, when it is lowered in place, the hydraulic motor stops working,and then manually tighten the sealing valve;
(5) When the vacuum emulsification pot is sealed, start the main stirring and homogenizing stirring motors. The speed will rise from zero to the user's set value, and the speed of the main stirring and homogeneous stirring motors can be changed online according to different processing requirements;
(6) Start the vacuum pump motor, the negative pressure of the emulsification pot
will continue to increase, and will eventually reach the user's set value; after reaching the user's set value, the vacuum pump motor will automatically stop;
(7) Start the temperature control of the emulsification pot, and automatically heat the
emulsification pot. The control method adopts fuzzy PID constant temperature control, and the raw materials in the emulsification pot will be heated to the temperature set by the user;
(8) After the emulsification work is completed, reduce the negative pressure in the emulsification pot through the exhaust port.When the pressure in the emulsification pot is zero, open the discharge valve to discharge the emulsified product.
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