Water Soluble Ginsenoside Panax Ginseng Extract Powder Atomizer Centrifugal Spray Dryer Equipment
1. Adopt three-grade air filter,the inlet air reaches one hundred thousand grade.
2.Adopt wall cooling device, the temperature of inner wall will be less than 80 .Even if raw material stays on inner wall surface, it will not be burnt and softened.
3.Its whole volume is 3.5 times of standard LPG high-speed spray dryer.
4.Adopt quick-open washing device, it can meet requirements for varieties production, the CIP auto cleaning device can also equip if needed. 5..Adopt wet duster and no powder dust leak out. It is in conformity with he requirements of environment protection.
6.Air sweeping device is optional,the clean effect is satisfied for some product.
7.Adopt PLC control and touch screen system to display system processing.
8.Dehumidifier and centralized collect system can be used to avoid product re-wetting and softening.
DESCRIPTION: high speed Atomizer centrifugal spray dryer machine for Chinese patent medicines washing powder oils
is a kind of continuous atmospheric pressure dryer. By pneumatic or electric atomizing device, the liquid material is sprayed into mist liquid beads at high speed, which is instantly dried by contacting with hot air in the drying chamber. Widely used in electronics, ceramics, magnetic materials, battery materials, food, medicine, chemical and other industries. Spray drying is more widely used in the liquid technology shaping and drying industry process. Especially suitable for the solution, emulsion, suspending liquid and paste liquid raw materials generated in the powder or granular solid products. Therefore, when the particle size distribution of the final products, their residual water content, bulk density and particle shape shall conform to the standard, the spray drying is one of the ideal process.
WORKING PRINCIPLE: After filtering and heating, air into the dryer at the top of the hot air distributor, hot air spiraling evenly into the drying chamber. Material liquid after drying chamber at the top of the high-speed centrifugal atomizer, centrifugal spray (rotating) into tiny fog droplet, contact with the hot air flow, dry in a very short time for the finished product and whereabouts. Finished products continuously by drying the bottom and the output of the cyclone separator, exhaust dust catcher by induced draft fan emptying.
FEATURES: 1. Spray dryer is used to disperse the material into mist by using high speed centrifugal atomizer, and the drying device of powder finished product is formed when it is fully exposed to hot air.
2. Equipment installation of refrigeration dehumidification device can be in the process of material drying, can make the material in the primary cyclone discharge was immediately after cooling, won't make the material after drying in the condition of remaining agglomerate harden, after cooling of the material collected in cyclone separator, tail gas by cooling tower circulation fan back.
3. The equipment installed HEPA filter, so that the air into the air purification of 100,000.
4. The inlet air temperature is controlled automatically, which ensures the color, aroma and taste of the material will not be damaged.
5. In the tower body, the pipe is equipped with quick cleaning holes and blow-down holes, so that the cleaning is convenient and conforms to the GMP operation specification.
6. Due to poor material fluidity, the equipment is in the main tower cone and cyclone cone equipped with air hammer, so that the dry powder will not adsorb on the wall.
7. The receiving system adopts two stage cyclone separation to improve the yield of materials.
8. Unique inlet screw distributor, is the company's patent, to ensure that the tower in the circumference, the air volume is absolutely uniform down, to minimize the material sticky wall.
9. The spray tower is large, it can adjust to the drying of various kinds of materials, the inlet air temperature and the temperature setting of the wind can be controlled by manual, automatic transformation, and the scope of work is wide.1. Adopt three-grade air filter,the inlet air reaches one hundred thousand grade.
2.Adopt wall cooling device, the temperature of inner wall will be less than 80 .Even if raw material stays on inner wall surface, it will not be burnt and softened.
3.Its whole volume is 3.5 times of standard LPG high-speed spray dryer.
4.Adopt quick-open washing device, it can meet requirements for varieties production, the CIP auto cleaning device can also equip if needed. 5..Adopt wet duster and no powder dust leak out. It is in conformity with he requirements of environment protection.
6.Air sweeping device is optional,the clean effect is satisfied for some product.
7.Adopt PLC control and touch screen system to display system processing.
8.Dehumidifier and centralized collect system can be used to avoid product re-wetting and softening.
The working process of this unit is that the feed liquid is input through the diaphragm pump at high pressure, sprayed with mist droplets, and then flows down with the hot air. Most of the powder particles are collected by the discharge port at the bottom of the tower, and the waste gas and its tiny powder are separated by a cyclone separator. , the waste is discharged by the exhaust fan, the powder is collected by the pollination cylinder located at the lower end of the cyclone separator, and the fan outlet can also be equipped with a secondary dust removal device.
| Model |
ZPG-25 |
ZPG-50 |
ZPG-80 |
ZPG-100 |
ZPG-150 |
ZPG-200 |
ZPG-300 |
| Evaporation capacity (kg/h) |
25 |
50 |
80 |
100 |
150 |
200 |
300 |
| Process amount of material liquid (kg/h) |
25-34 |
50-68 |
80-108 |
100-135 |
150-203 |
200-270 |
300-406 |
| Output of finished product (kg/h) |
4.8-7.2 |
9.2-14 |
14.8-22.4 |
18.4-28 |
24-42 |
36.8-56.4 |
55-85 |
| Solid content of material liquid (%) |
18-30 |
| Moisture content of finished product (%) |
3-5 |
| Electric power (kw) |
63 |
99 |
132 |
153 |
204 |
246 |
330 |
| Heat source |
Steam plus electricity |
| Collecting method of product and its efficiency |
Grade one or two or three stage cyclone wet dust remover is greater than or equal to 95% |
| Automatic control meters and instruments |
Indicator or hot air and exhaust air temperature |
| Temperature of air inlet (ºC) |
160-220 |
| Temperature of air outlet (ºC) |
80-100 |
| Overall dimension (mm) (L*W*H) |
7000 |
8000 |
9800 |
11000 |
12200 |
14100 |
15000 |
| 4000 |
5000 |
5700 |
6200 |
7000 |
7800 |
9000 |
| 6200 |
6900 |
8000 |
8900 |
10750 |
11900 |
13000 |
Spray Dried Powders generally refers to fruit and vegetable powders that have been converted into the powder form by using Low Temperature Spray Drying Technique. The best and the freshest fruits and vegetables are washed, sorted, converted in to pulps, concentrated and later Spray Dried without adding any synthetic additives, flavors or concentrates to them. This gives these products distinguishable Colour, texture and taste. These products have longer shelf life and versatile uses, making them a healthy substitute to actual fruits and vegetables in different food and beverage applications.
Food industry: whole milk powder, cocoa milk powder, milk replacer powder, oats, chicken juice, instant tea, seasoning meat, soybean, corn starch, glucose, fruit pulp, etc.
Detergent: washing powder, soap powder, baking soda, whitening agent, etc.
Chemical industry: catalysts, vulcanizing agents, humates etc.
1. Adopt three-grade air filter,the inlet air reaches one hundred thousand grade.
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