Advanced Technology for Automated Softgel Filling Machine for Global Pharmaceutical Company

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas, Online Support,video Technical Support
• Certification: CE, GMP, ISO
• Model NO.: Sino 100
• Condition: New
• Customized: Customized
• Fill Range: 500g
• Filling Principle: Peristaltic Pump Filling
• Machine Type: Capsule Filling Machine
• Main Material: Cast Iron, Titanium
• Voltage: 380V
• Warranty: 1 Year
• Filling Material: Fish Oil Vitamin DHA Vc Vitamin Ad
• Function: Making Softgel
• Usage: Health Produt
• Product Name: Capsule Filler Machine
• Weight: 400kg
• Output Capacity: 100000PCS/H(Sino-250) for Softgel/Paintball Encaps
• Capacity: 30000PCS/H(Sino-150) for Softgel/Paintball Encaps
• Machine Power: 4kw for Softgel/Paintball Encapsulation Machine
• Main Motor Power: 0.75kw for Softgel/Paintball Encapsulation Machine
• Rolling Die Size: 64*100mm for Softgel/Paintball Encapsulation Machi
• Rolling Die Speed: 0-5r/Min for Softgel/Paintball Encapsulation Machi
• After-Sales Service Provided: Engineers Available to Service Machinery Overseas
• Type: Pharmaceutical Packaging Machinery
• Precision: High Precision
• Computerized: Computerized
• Transport Package: Wooden Case
• Specification: 2400*950*1800MM
• Trademark: sinoped
• Origin: China
• HS Code: 8422303090
• Package Size: 1350.00cm * 660.00cm * 620.00cm
• Package Gross Weight: 400.000kg
• Lead Time: 40 days (1 - 1 Sets) ; To be negotiated ( > 1 Sets)

Product Description

Automatic Soft Gelatin Capsules Production Line Softgel Equipment Encapsulation Filler Machinery Price Capsule Making Filling Machine

Product Description

Soft gelatin encapsulation production line is the extraction of tens of years soft encapsulation special experience, and also same time establish the complete new soft gelatin encapsulation technology platform. The designer went to many soft gelatin capsule making factories to do long time production research, to gather the advantages of all kinds of soft gelatin encapsulation machines, widely absorb customers suggestions, adopts operator's suggestions, adopts international advanced control technology, precisely design, precisely producing, it is the dependable tool for the production of high quality soft capsules.

Main Characteristics:

• Two sides gelatin film linear conveying, no need adjust, production stable.
• Control type: Each system independent control, coordinated accordingly, easy to adjust.
• Roller die pressing type: Pneumatic pressure pressing, digital display, light and easy.
• Roller die adjustment: Free opposite line design, simplified operation,to prevent operator's mistakes.
• Wedge lifting type: Elec-driven, and self-lock, safty and dependable.
• Material supply pump: Free adjust design, easy install, prevent operator's mistake, all rolling bearing design, prolonged using life.
• Material supply pump direction guidance: Bearing guidance rails (numerical control machine tool technology).
• Main machine noise control: Low noise design, there is no noise increase when highest and lowest speed operation. Improved working conditions.
• Main machine lubrication: Independent lubrication, lubricant using quantity: <5L/time (change one time every 6 month).
• Gelatin film lubricant using quantity: <4L/24h,almost no oil capsule pressing, reduce the production cost, clean working condition.
• Adopts non-oil or micro-oil lubrication, it is easy to evaporate the water of the capsule, shortened the drying time .
• Free solvent cleaning: For most of the soft capsules no need to clean by alcohol or ether.To prevent the hurt from the solvent to the capsules. (the printed soft capsules excepted).
• Gelatin film control: Precise film thickness adjustment, independent film spreading control, it is flexible and suitable to various kinds of gelatin solution and moulds, reaches the max. Using rate of gelatin solution.
• Gelatin film cooling type: Auto-control water cooling, air blow balance, equipped with machine.
• Capsule fast shape fixing: Special air blow device, reduce the temperature of capsule output part. Easy for the capsule shape fixing.
• Temperature control material hopper: Precise temperature control, auto liquid level control, it is suitable to various kinds of materials' requirements (standard equipped).
• Humanized design, easy to operate.
  a)Mould with mould shaft matching design, to prevent the damage during the moulds installation.
  b)Special use wedge installation device, prevent the damage of the wedge during the installation. Reduce the working strength of the operators.
  c)The lighting lamp added at the capsule output area at the mould bottom. Easy to check the quality during the production.
  d)We use the simplified design for all the daily maintenance parts. Easy and fast.
• Special industrial beautiful designing,  it makes the whole machine looks  beautiful and generous, brief and clear, find the scenery pleasing to both the eye and the mind.

Model	SINO-60	SINO-100	SINO-200	SINO-300
Roller Die Dimension	Φ64x60mm	Φ64x100	Φ103x200mm	Φ150x300mm
Roller Die Pressure	0.1-0.5MPa	0.1-0.5MPa	0.1-0.5MPa	0.1-0.5MPa
Roller Die Speed	0-4rpm Stepless Speed Adjust	0-4rpm Stepless Speed Adjust	0-6rpm Stepless Speed Adjust	0-4rpm Stepless Speed Adjust
Material Feeding Quantity	4 X (0-1.5)mL	6 X (0-1.5)mL	12X (0-2)mL	24 X (0-1.5)mL
Filling Quantity Precision:	<500mg, ±1% ; >500mg, ±0.5%
Power	AC380V 50Hz 1.5kW	AC380V 50Hz 1.5kW	AC380V 50Hz 7kW	AC380V 50Hz 10kW
External Size	670×450×750mm	620×660×1350mm	1800×770×1800mm	1880×1050×2000mm
Weight	200kg	400kg	1250kg	1600kg

Auxiliary machine system of soft capsule production line

1.FULL-AUTOMATIC GELATIN MELTING AND MATERIAL SUPPLY SYSTEM


Full-automatic gelatin melting and material supply system is designed according to the actual situation of softgel production.It can realize to produce strictly according to the specified production process and reduce human intervention in production process to ensure consistency of gelatin and material in each batch.

The system is managed by computer.It controls the temperature in the tank, pressure, feeding sequence, feeding time, mixing time and dissolving time according to the technological requirements in the whole process.

 

The system automatic weighing of main material (e.g.gelatin)weight and automatic calculation of auxiliary material(e.g.water and glycerin, etc. )dosage into the tank to finish the whole process.

The system can form data formulation according to different softgel production process and backup and archive all process parameters.It will be convenient to use again, simple and efficient.

The system includes vacuum stirring system(Vacuum stirring tank,buffer tank and condensing tank),hot water tank,hot water circulating pump,water ring vacuum pump,circulating water system,weighing system and control unit.


 

2.SINO SERIES VACUUM STIRRING SYSTEM

SINO series vacuum stirring system is a kind of homogenizing equipment which consists of water (steam) bath type heating vacuum stirring tank, buffer tank and condensing tank. It is widely used in pharmaceutical, food and precise chemical industries. In softgel production, SINO series vacuum stirring system used for gelatin melting and materials heating preparation process.

SINO Series Vacuum Stirring Tank can bear a certain positive and negative pressure and the tank body is three layers structure. Between the inner layer and middle layer is the heating medium layer,it can be filled with hot water or steam to heat the material inside the tank.Between the middle and outside layer is high efficacy insulation material,which doesn't influence the room temperature.The tank body is made of stainless steel and completely meets the GMP requirement. It is the tight structure,stable stirring,uniformity and low noise.

There is thermometer on the tank body to indicates the temperature inside the tank. There is vacuumizing outlet, add (exhaust) air outlet,materials feeding outlet,sight lamp, safety valve and pressure gauge on the tank lid. The operation is safe and reliable.

The Buffer Tank to guarantee the material not flow into the pipe or vacuum pump when vacuumizing to prevent the vacuum system failure.

There are cooling pipe inside the Condensing Tank, which is used for storing the hot air (steam) when vacuumizing to prevent damage of the vacuum pump.

3.Model SINO-3 Tumble dryer is designed by investigation and analysis of modern drying technology from numerous soft capsule manufacturers home and abroad,combining the large scale production characteristics of soft capsule drying. It is fully complicated with GMP requirements and the entire equipment is simple and practicable, artistic and elegant.

4.WATER CHILLER

The water chiller controls compressor start-up and shutdown through automatic temperature regulation and the temperature of coolant can be controlled.It is the auxiliary equipment for the softgel encapsulation machine and blister packing machine etc.

5.SOFTGEL DIE ROLLER

The shape and sizes of the die roller decides the appearance and filling quantity of the soft capsules.Because of different gelatin liquid properties and different drying process will causes the drying shrinkage ratio to be inconsistent, the overall dimension of the finished soft capsules is different from the die roller cavities geometric dimensions will be the normal phenomenon.We can design the die roller according to the soft capsule samples and basic process parameters provided by users. It can get the realistic effect of the finished products of the soft capsules.SINOPED is a professional manufacturer and supplier of pharmaceutical and chemical machinery and equipment in China. We belong to  International Group.


We have a well-experienced team to manufacture pharmaceutical machinery and equipment and a professional design institute. With rich experience in pharmaceutical machinery and equipment field and numbers of professional engineers, we have desined and developed many types of machinery and equipment in many varieties. Our main products are clean room project,softgel production line, granulators, mixer, dryer, pulverizer, tablet presses, soft and hard blister packing machines, capsule filling machines, cartoning machine etc.


In the past years, we have made great achievements due to our good credit and service. We have established long-term business relations with many customers and some of our overseas customers have appointed us to be their purchase agency in China. Our products are exported to many countries & areas, such as Korea, India, Indonesia, Pakistan, Thailand, Vietnam, Iran, Japan, Denmark, Romania, Bulgaria, Russia, South Africa, Nigeria, the USA, Australia, Canada, Argentina and Chile. Besides machinery and equipment, we also supply production lines, turn key projects and know-how.

In SINOPED you can get your desired goods with the best prices and good quality. We welcome your enquiries from at home and abroad