GZPK high speed tablet press machine
Description of the advanced nature of automation control
- The main components of the electric control cabinet are imported components from abroad, PLC adopts original Siemens products, and
human-machine interface adopts siemens 10-inch series color touch screen.
2. low voltage electrical appliances use SIEMENS and S and other international famous brand products;
3. Frequency converter uses SIEMENS products.
4. Turbine vortex rod adopts high precision products of Tianjin Huachang brand.
5. Bearing series all adopt NSK products imported from Japan.
6. The flushing disc is made of corrosion-resistant material with good rust and corrosion resistance.
7. Imported high-precision TEDEA-HUNTLEIGH sensor and amplifier are used in the pressure sensor acquisition and transmission system to
realize real-time pressure detection and analysis. Automatically adjust the filling depth of the tablet machine to realize automatic control of tablet
production. At the same time, the mould damage and powder supply situation of the tablet press are monitored to play the role of safety protection.
The production cost is greatly reduced, the passing rate of the tablets is increased, and the management of one person and multiple machines is
realized.
The automatic control functions of the system are as follows:
1,Automatic adjustment of chip weight
After the production parameters are set, the system can automatically fill and increase the material according to the set value, and adjust the
material reduction to minimize the difference of tablets.
2,Automatic function of hydraulic system
Users can set the upper and lower limits of the hydraulic system, and the computer automatically stabilizes the hydraulic pressure between the
set values.
3,Automatic function of lubrication system
The system can automatically control the operation of lubricating pump according to certain parameters of lubricating time and interval, and users
can adjust this parameter according to actual needs.
4,Waste system automatic function (customization)
The system can carry out single chip automatic scrap (customization) and batch automatic elimination.
Single chip waste is used to blow a single unqualified tablet into the waste passage for the blow valve in production.
The batch scrap is automatically converted to the waste passage through the channel conversion solenoid valve, and the rejected medicines
are eliminated in batches.
5,Pressure super limit automatic stop function
It can protect the main pressure from the user defined value.
6,the fault state automatically stops, the pop-up alarm screen prompts, at the same time there is acoustooptic alarm.
7,Part of the alarm status and protection function.
(1)Alarm for door and window protection
(2)Upper and lower punch tight alarm
(3)Insufficient lubricating oil alarm
(4) Main pressure overload alarm
(5)Main pressure exceeding limit alarm
(6)Upper and lower guide rail alarm
(7)Overload alarm for main motor
(8)Overload alarm for feeding motor
(9)Upper and lower limit alarm for single punch
(10)Overshoot alarm protection function for continuous punch
8,The tablet press has other electrical control functions.
(1)The output of machine is continuously smooth and adjustable within a certain range.
(2)Manual lubrication function.
(3)Click on the machine and start loading.
(4)Manual conversion of waste / finished product passages (forced rejection).
(5)Current output, cumulative output display and scavenging function.
(6)Feeding system forced feeding, powder mixing two times.
(7)Real-time display of average pressure, average pressure deviation, maximum pressure of a single punch, minimum pressure and corresponding punch number.
(8)The relevant parameters of touch screen can be adjusted by users.
(9)Fan, axial fan cooling system
(10)The pressure value in production is displayed on a single value.
Main technical parameters
Model GZPK |
26 |
32 |
40 |
No. of station |
26 |
32 |
40 |
Capacity(tablets/h) |
Max. |
160000 |
210000 |
260000 |
Min. |
30000 |
30000 |
30000 |
Rotation speed (rpm) |
Max. |
102 |
105 |
105 |
Min. |
11rps/min |
11rps/min |
11rps/min |
Max.tablet diameter |
Ф25 |
Ф16 |
Ф13 |
Main pressure |
100KN |
80KN |
80KN |
Pre-pressure |
20KN |
20KN |
20KN |
Max. filling depth |
20mm |
16mm |
16mm |
Dia. of die (mm) |
38.1 |
30.16 |
24.01 |
Length of punch |
133.6mm |
133.6mm |
133.6mm |
Main motor power |
11KW |
7.5KW |
7.5KW |
Dimension |
930(+438)*850(+438)* 1945 |
Net weight (KGS) |
1950 |
1950 |
1950 |
Packing & Shipping
After-sale Services
Installation
All installation with the SINOPED team (1 Engineer+1 Translator) must be scheduled at least 4 weeks in advance before actual trip taken. All necessary connectivity must be ready prior the service being scheduled. Include tools, equipment , steam connection and electric supply needed to be prepared well .
While SINOPED team member arrives at the site for a complete and final installation, two days training course will be provide to the customer for operation and maintenance procedure. The initial installation is provided within14 working days excluding travel days. The actual installation days may vary, based on different machine mode and packing lines. Each day of working hour consist at 8 working hours..
After Service
SINOPED provide free parts and parts delivery, when manufacture defects has been detected during normal operation (vulnerable parts not included) under warranty period. We offer One YEARS warranty period time.
Beyond warranty period we offer Cost-charge accessory .
Consultant services all machine life.
About us:
Company Introduction
Sino Pharmaceutical Equipment Development (Liaoyang) Co., Ltd. (SINOPED) is a professional manufacturer and supplier of pharmaceutical and chemical machinery and equipment in China.
We have a well-experienced team to manufacture pharmaceutical machinery and equipment and a professional design institute. With rich experience in pharmaceutical machinery and equipment field and numbers of professional engineers, we have designed and developed many types of machinery and equipment in many varieties.
In the past years, we have made great achievements due to our good credit and service. We have established long-term business relations with many customers and some of our overseas customers have appointed us to be their purchase agency in China. Our products are exported to many countries & areas, such as Korea, India, Indonesia, Pakistan, Thailand, Vietnam, Japan, Denmark, Romania, Bulgaria, Russia, South Africa, Nigeria, the USA, Australia, Canada, Argentina and Chile. Besides machinery and equipment, we also supply production lines, turn key projects and know-how.
In SINOPED you can get your desired goods with the best prices and good quality. We welcome your enquiries from at home and abroad
Machinery quality assurance:
All the machinery we send out to you has been subjected to rigorous quality checks and safety testing to ensure you receive a satisfactory product. All equipment has waterproof and dustproof shrink film, and some special machines are also vacuum packed.
The outside is a standard wooden box for export without fumigation, which ensures that the machine will not be damaged by moisture or collision during transportation. We also take out insurance for the equipment.
SINOPED CUSTOMER
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