Fully Automatic Box Packing Machine, Integrated Packaging Equipment for Box Picking, Opening, Closing and Coding

Product Description

Overview
1) Changing the packaging specifications only requires adjusting the corresponding modules (length and width), without the need to replace the mold, making it convenient and quick.
2) The material pusher is controlled by dual servo motors: one servo motor controls the horizontal movement of the pusher, and the other controls its vertical movement. This results in smoother pusher actions, reducing material damage during high-speed operation. Additionally, it can prevent the pusher from operating when there is no material or insufficient material, avoiding later manual intervention and material waste issues.
3) The carton magazine adopts a platform-style conveyor reference from continuous high-speed boxers, allowing more than 1000 cartons to be placed at once. Controlled by a servo motor, it offers high conveying accuracy and supports programmable settings (such as freely defining conveying length, quantity, and time). This effectively reduces suction pressure on the cartons, ensuring more accurate and precise positioning.

Performance and Working Principle
 

Feeding and Material Supply Mechanism

• Loading: Manually place the blister pack sheets punched by the blister machine into the manual material storage bin
• Unloading Control: Servo motor cooperate with touchscreen (paired with a touch screen), allowing the setting of the number of blister pack sheets to be unloaded, with immediate start after setting
• Unloading Advantages: The servo-driven unloading mechanism is precise and efficient, capable of feeding the blister pack sheets into the grid conveyor belt, adapting to high-speed operation
• Material Storage Bin Adjustment: Loosen the adjustment screw and move the material storage bin stopper to adapt to blister pack sheets of different widths

Testing Mechanism

• Function: Detects the quantity of medicament tablets.
• Drive & Motion: Power is transmitted to the main drive shaft via the grid conveyor belt; the internal structure uses an eccentric wheel to drive vertical motion, ensuring synchronization with the conveyor belt.
• Detection Process: The detection rod moves up and down once per grid to avoid collision. Two photoelectric eyes at the rear automatically check for overfill, underfill, or missing tablets.
• Control Logic:
1. Abnormal tablet quantity/no manual/no carton → No dispensing, no carton pushing.
2. Normal tablets but no manual → No dispensing, no carton pushing.
3. Normal tablets + manual but no carton → No dispensing.
4. Normal tablets + manual + carton → Dispensing activated.  
• Waste Prevention: If the dispensing pusher fails to act, tablets are conveyed to the collection port for recycling, reducing waste of cartons and manuals.

Paper Folding Machine 

• Dedicated auxiliary unit for multi-functional cartoning machines, delivers continuous, multi-style manual folding.
• Suction-separation-blowing-winding workflow ensures precise feeding & folding of instruction manuals.
• Adjustable 1-4 folds, with auto position detection & low-stock shutdown-zero manual-missing products.
• Synchronous pulley-belt drive: quieter, stabler, longer-lasting & oil-free (eco-friendly) vs. chain transmission.
• Dual detection (discharge + insertion) triggers PLC control to stop carton suction & reject faulty products-maximize qualification rate, minimize waste.

Feeding Mechanism

• Dual-servo Control: Two servo motors drive the pusher's horizontal and vertical movements separately, ensuring smooth operation and reducing material damage at high speeds.
• Empty/Underfill Protection: Automatically stops pusher action when material is missing or insufficient, eliminating manual rework and minimizing waste.
• Dual-push Configuration: Equipped with separate pushers for instruction manuals and products; pushes manuals first then products to avoid resistance between them.

 

Carton Suction & Feeding Mechanism

• Composition: Composed of carton conveyor rack, carton pressing device, carton suction device and carton opening device; jointly draws cartons from the storage, opens them and feeds onto the conveyor chain for subsequent processes.
• Auto Detection & Control: Automatically adjusts carton conveying speed to avoid inaccurate suction caused by loose arrangement, ensuring product quality and equipment stability; triggers auto-alarm when carton stock is low, preventing downtime and waste.
• Servo-driven Advantages: Servo motor controls carton feeding, with adjustable parameters (feeding time, quantity, conveyor travel length); features stable, fast conveying, low carton-dropping rate and high durability.

Lock Box Sealing Mechanism

• Modular Design: Box forming, small/large tongue bending and lock box stations are modularized for quick adjustment; each adjustment seat is equipped with a scale ruler for visual, efficient operation.
• Batch Number Printing: Steel letter printing device imprints production batch number, date and expiration date on cartons.
• Quick-change Printing Setup: Adopts tool-free quick-installation design-loosen the wrench, replace the batch number seat and tighten the screw for fast batch number replacement, reducing costs.

When removing from the box, confirm the number of drug boards and reject defective ones.

After the cartoning machine completes its cartoning action, at the exit position of the paper box, there are out-of-box blockage detection and drug board height confirmation detection. All unqualified products detected ahead are uniformly pressed and rejected by the cylinder at the exit position.

Requirements for Packaging Materials

1. Instructions
* Selection of paper: 52~65g/m² (Reference standard: GB/T451.2-1989 Method for determination of grammage of paper and paperboard); Offset printing paper (Reference standard: GB/T1012-1991 Offset printing paper);
* Range of external dimensions: Diagonal limit deviation ±1mm (Reference standard: GB/T451.1-1989 Method for determination of dimensions of paper and paperboard);
Maximum paper size: 170×240mm (Length × Width)
Minimum paper size: 130×150mm (Length × Width)
* Paper thickness limit deviation ±2μm (Reference standard: GB/T451.3-1989 Method for determination of thickness of paper and paperboard);
* The fiber direction of the paper should be perpendicular to the folding direction of the paper;
(Reference standard: GB/T452.1-1989 Method for determination of machine direction and cross direction of paper and paperboard)
* Storage conditions for medicine instructions: (Reference standard: GB/T462-1989 Storage and transportation of paper and paperboard)
Storage conditions: Temperature 25ºC±2ºC; Relative humidity ≤60%
* Requirements for paper cutting: Neatly trimmed, no paper burrs, no curled edges;

2. Paper Box
* Selection of paper: 250~350g/m² (Reference standard: GB/T451.2-1989 Method for determination of grammage of paper and paperboard); White cardstock or white base white board paper (Reference standard: GB/T3523-1999 White cardstock);
* Range of external dimensions:
Maximum paper box size: 200×70×70mm (Length × Width × Height)
Minimum paper box size: 70×20×15mm (Length × Width × Height)

Schematic diagram of equipment installation

FAQ

One-year warranty per0iod for whole machine except of tubes and human factors etc, and 12-month of after-sale service from the date when you receive machine or 12 months when installation finished; Consultant services for whole machine life, and 24 hours technical support by email; UPS, English software, user manual and the installation & debugging by our experienced technicians.  

1. Can your machine meet our need well?
We will supply you a proposal as to your specific requirement, and each machine is customized to satisfy customer's need well.
2. Are you a factory or a trading company?
We are the manufacturer, and have been in industry for more than ten years.
3. What's your payment way?
T/T by our bank account directly, or by trade assurance service, or by the West Union, or in cash. Paypal, L/C and other ways if needed.
4. How can you ensure the machine's quality after we put the order?
Before the delivery, we will send you machine's pictures and videos, or you can come to us to have the quality checking by yourself, or by the third party inspection organization contacted by your side.
5. We are afraid you won't deliver us the machine after we pay you the money.
Please note our above business license and certificates. And if you don't trust us, you can use trade assurance service or by LC.
6. Why choose your company?
In-depth research in the pharmaceutical machinery industry for more than ten years, mature manufacturing technology experience, installation and after-sales maintenance, perfect service system, technical innovation of three generations of machinery, professional overseas installation and commissioning team, 24 hour online after-sales service, we continue to summarize and innovate, We always stand at the forefront of China's manufacturing machinery and are committed to providing customers with the most complete technical solutions for pharmaceutical equipment. Customer satisfaction is our minimum requirement, and providing customers with more is our eternal pursuit

♦Pharmaceutical industry: Capsule filling machine is widely used in the pharmaceutical industry for the production and packaging of drugs. It can accurately fill the drug powder or granule into the capsule, ensuring the accuracy and consistency of the drug dosage. Common drugs include tablets, granules, powders and capsules.
♦Health products industry: capsule filling machines are also widely used in the health products industry for product filling and packaging. Health products can be various powders, particles or liquid complexes, such as vitamins, minerals, proteins, plant extracts, etc.

Certifications and Patents

Cooperation and Exhibtion

SINOPED International Team

SINOPED Manufacture Workshop

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