capsule filling machine news for the pharmeutical industry fillers
CFK-1500 automatic capsule filling machine adopts intermittent rotary operation,orifice plate type dosing filling,precise and compact design,stable and reliable running.It can automatically complete sowing seprating filling rejecting lock capsule and finished product exported and a variety of processes.Fully enclosed ten-station turntable,the module is designed in a single row of 11 holes.It is an intelligent device for the production of hard capsules in the pharmaceutical and food industries.
Product Parameters
| Model |
CFK-1500 |
| Filling capacity |
90000pcs per hour |
| Weight |
1400Kg |
| Dimension |
1230mm*1175(+382)mm*1955mm |
| Power supply |
380/220V 50Hz |
| Total power |
8KW |
| Segment bores |
11 holes |
| Vacuum |
72m3/h,-0.03~-0.05Mpa |
| Operating noise |
<85DB(A) |
| Filling percentage |
Empty capsule ≥ 99.8% filled capsule ≥ 99.8% |
| Capsule size |
00,0,1,2,3,4,5#, Safety capsule A-E |
| Filling accuracy |
±1%-±3.5% |
| Suitable for |
Powder, Granule, Pellet, Tablet. |
|
Filling error
|
±2.5%-±3.5%
|
|
Dust
|
20Kpa 210m3/h
|
Filling process
Detailed Photos
The front ramp allows the capsule ready for locking to fall into place in advance, avoiding the phenomenon of the old locking device chipping the cap and flying the cap. Increased locking cleaning device, when the locking capsule device locks the capsule, the locking capsule cleaning block to work, to remove the locking between the upper and lower mould raised fine dust.
New Powder Hopper
The new hopper adopts butterfly valve-type powder feeding, and is very suitable for drug powder with poor liquidity, including Chinese herbal medicine and Chinese patent drug, due to that its vibration unit equipped will force the powder to run down, which has solved problem of failing to feed in powder that often happens in the traditional screw feeding device because of the poor liquidity of powder.
Capsule Hopper
The loading condition can be seen via the observation holes. When capsules are used up, the machine will sound an alarm and stop automatically.
Frame of capsule Separation Station
The newly designed frame of capsule separation station uses transmission of guide rail, enjoying higher precision and longer service life. Its closed design can prevent the defective capsule and dust from entering, ensuring a rapid and orderly capsule separation, as well as accurate capsule orienting.
New Turntable
The new rotary table is designed fully enclosed and with concept of modularization. Its super low station designed, equipped with imported Silicone ring, provides a very good anti-dust effect. It can prevent drug powder from entering the rotary table's inner cavity, ensuring maintenance-free and lubrication charging-free for the inside part. It operates with high stability and accuracy, and meets the requirements of two-in-one filling process.
Main Features
1. Adopting single row 11 die holes and fully enclosed ten-stations turntable design--easy to clean,no pollution,stable running and high precision.
2. The original double RU110 indexing box is adopted to make reasonable adaption. The stability and service life of the machine are greatly improved.
3.Improve the transmission cam of all stations, use high-quality special steel to make inner groove wheel transmission, eliminate the drawbacks of spring pulling easy fatigue and fracture, and wear-resistant, stable operation.
4. adopt the second generation totally enclosed turntable design. The upper die adopts two shafts to move up and down circumferentially, and imported silica gel seals to reduce the powder feeding into and out of the rotary table; the lower die adopts two shafts to move in and out circumferentially, matched with imported rubber seals to reduce the situation of powder feeding due to the back and forth expansion of the moving shaft, and it is stable and has high precision; the double shafts are made of a press cover, easy to disassemble and assemble, easy to clean, and the sealing ring is not changed. It is necessary to turn on the turntable to avoid cumbersome defects due to the dismantling of the turntable.
5. It adopts three dimensional control elements; and takes the undersurface plane of dosage as base, so as to eliminate the matural transmutation of the dosing disc and copper saucer, it is uniformity in interval and guarantees the accurate of filling weight, decreasing the phenomena of powder leak and dasy to clean, it's the special design at design at domestic (Patent Number 20042006795X)
6.A double row silicon rubber pad is adopted without air source and no dust bursts.
7.It adopts capsule vacuum positioning machanism to make the capsule qualified over 98%.
8.Add the extra function of Capsule control switch.(Control the capsule outside of the machine: it's more safely and quickly).
9.Add the JOG control system,it's easier to operate and clean the machine.
10.The modular closed powder filling mechanism is adopted, which is easy to assemble and disassemble and easy to clean.
11.Using 10-inch color LCD screen, it can alarm automatically when it is short of capsule, powder, vacuum fault, loosening of machine door and so on.
12.The equipment has automatic timing refueling system.
13.The secondary dehumidification device of humidity in filling room was installed to solve the problem of poor dehumidification effect of filling workshop system and the operator's physical endurance limit.(selection)
14.The mold cleaning and blowing structure is added to solve the problem that the capsule is difficult to pull out because of the deposition of strong adhesive powder in the mold plane and cavity during production, and the probability of capsule loading is greatly improved.(selection)
15.The mechanical transmission part of the new layout design is replaced by the "inner cam" with the traditional "workbar" filling transmission mechanism to increase the filling force and make the machine run more quietly and smoothly. It is rare in the same class products.
16.Increasing multi-curved adjustable powder retaining structure and lateral oblique feed structure make the powder distribute uniformly in the powder storage chamber, flow direction is correct, flow velocity is smooth, and the loading precision is very accurate.
17. A lock bag cleaning device is added. When the lock bag device locks the capsule, the lock bag cleaning block works to remove the fine dust raised during the lock.
18.The newly designed powder feeding device has compact structure, convenient disassembly and assembly, and is easy to clean.
Option
Lifting and charging machines
Material tube with soft connection dosing dosing process closed, safe and hygienic applicable to mixing dosing, to solve the problem of layering
Vacuum Feeder
Compact structure, airtight, non-polluting, safe and hygienic, low noise, easy to install, easy to operate, fast conveying speed, to meet the loading required for the height of 2.7m and above the height of the workshop.
Sorting Capsule Polishing Machine
In addition to dust removal and polishing, eliminating static electricity, it can also automatically reject capsules with slight loading, empty shells, fragments, and body-counterfeiting separation. Adopting frequency conversion speed control, the speed is sensitive and reliable to withstand large starting torque, synchronous belt output power to achieve low noise operation.
Vertical capsule polishing machine
It has the function of capsule polishing, sorting and lifting, leaving high space for connecting the subsequent equipment. The inlet and outlet can be adjusted 360° circumferentially, which is convenient for production and saves space. Adopting quick-fit connection structure, which makes the dismantling and installation of the machine more convenient and quick.
Packaging & Shipping
FAQ
One-year warranty per0iod for whole machine except of tubes and human factors etc, and 12-month of after-sale service from the date when you receive machine or 12 months when installation finished; Consultant services for whole machine life, and 24 hours technical support by email; UPS, English software, user manual and the installation & debugging by our experienced technicians.
1. Can your machine meet our need well?
We will supply you a proposal as to your specific requirement, and each machine is customized to satisfy customer's need well.
2. Are you a factory or a trading company?
We are the manufacturer, and have been in industry for more than ten years.
3. What's your payment way?
T/T by our bank account directly, or by Alibaba's trade assurance service, or by the West Union, or in cash. Paypal, L/C and other ways if needed.
4. How can you ensure the machine's quality after we put the order?
Before the delivery, we will send you machine's pictures and videos, or you can come to us to have the quality checking by yourself, or by the third party inspection organization contacted by your side.
5. We are afraid you won't deliver us the machine after we pay you the money.
Please note our above business license and certificates. And if you don't trust us, you can use Alibaba's trade assurance service or by LC.
6. Why choose your company?
In-depth research in the pharmaceutical machinery industry for more than ten years, mature manufacturing technology experience, installation and after-sales maintenance, perfect service system, technical innovation of three generations of machinery, professional overseas installation and commissioning team, 24 hour online after-sales service, we continue to summarize and innovate, We always stand at the forefront of China's manufacturing machinery and are committed to providing customers with the most complete technical solutions for pharmaceutical equipment. Customer satisfaction is our minimum requirement, and providing customers with more is our eternal pursuit.
♦Pharmaceutical industry: Capsule filling machine is widely used in the pharmaceutical industry for the production and packaging of drugs. It can accurately fill the drug powder or granule into the capsule, ensuring the accuracy and consistency of the drug dosage. Common drugs include tablets, granules, powders and capsules.
♦Health products industry: capsule filling machines are also widely used in the health products industry for product filling and packaging. Health products can be various powders, particles or liquid complexes, such as vitamins, minerals, proteins, plant extracts, etc.
Certifications and Patents
Cooperation and Exhibtion
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